Skip to content
MTECHPLAST

Recycled plastic granules: how they differ from virgin

Published:

Recycled granules are plastic reprocessed from production waste or used products. They cost less than virgin material, but their properties depend on the feedstock and processing, so for each task you need to know the polymer, the melt flow index and the colour. Below is where they fit and what to check before buying.

Clear, white and blue plastic granules on a steel table, sacks on a pallet behind

How recycled granules are made

Waste is sorted by polymer, washed if needed and shredded. The shredded material is then melted in an extruder, passed through a filter and cut into granules. The quality of sorting and filtration determines how consistent the granules are from batch to batch.

How they differ from virgin material

Virgin granules are made from petrochemical feedstock, and their properties are set by the grade. Recycled granules may vary slightly between batches, the choice of colours is usually narrower, and mechanical properties are sometimes lower. That is why recycled material is often blended with virgin or chosen for products where these differences do not matter.

Where they are used

Recycled granules suit technical and household products well: crates, containers for non-food liquids, housings, construction products. Packaging and products in contact with food have stricter rules: recycled plastic is allowed there only under special conditions and with the right documents, so check this separately before such use.

What to check before buying

To make the granules behave predictably in your production, ask about:

  • the polymer and grade — PP, PE, ABS, PC, PS and so on;
  • the melt flow index (MFI) — it has to match your process: injection molding, extrusion or blow molding;
  • the colour and whether it is stable from batch to batch;
  • moisture — especially for PC and ABS, which absorb water;
  • a quality certificate or test results;
  • a trial batch before a large order.

Which granules MTECHPLAST produces

We produce recycled granules: polypropylene (PP), ABS, polycarbonate (PC), polyethylene (PE) and polystyrene (PS). Ask about availability and supply terms for each material in the Plastic section.

Granule types and availability

Questions

Frequently asked questions

Can recycled granules be blended with virgin material?

Yes, it is common practice: adding virgin granules stabilises the properties. The ratio is chosen with trial shots for the specific part.

What is MFI and why does it matter?

The melt flow index is how many grams of melt pass through a standard die in 10 minutes at a set temperature and load. It shows how the material fills the mold: injection molding usually needs a higher flow than extrusion.

Do granules need drying before processing?

PC and ABS do: they absorb moisture, and without drying the parts show silver streaks and bubbles. PP, PE and PS absorb almost no moisture, but granules stored in a damp room are better dried too.

Need recycled granules?

MTECHPLAST is a producer of recycled plastic granules: polypropylene, ABS, polycarbonate, polyethylene and polystyrene. Ask about availability and supply terms for each material.

Granule types and availability

Other articles

  • Half of a bottle blow mold next to a caliper and a micrometer

    How to prepare a drawing for an injection mold quote

    To quote an injection mold we need a 3D model or a drawing of the part, its material and the planned volume. The more precise the data, the faster and more accurate the estimate of cost and lead time. Below is what exactly to prepare and how to avoid extra back-and-forth.

  • Multi-cavity injection mold with round cavities on a workbench

    What drives the cost of an injection mold

    The cost of an injection mold depends on the size and complexity of the part, the number of cavities, the steel and its heat treatment, the runner system, surface and accuracy requirements, and the tool life you need. Below is how each factor affects the price and where you can save without losing quality.

Send a drawing